Facility and Equipment

The below lineup of facilities and equipment allow us to support a various range of powder and liquid manufacturing.

Powder Manufacturing Primary Facility

The OEM of powder products has grown to be one of the most distinctive businesses of KCI.
With five large mixers and six filling and packaging lines, we are able to handle mass production. Each line is designed to provide flexibility in production, allowing us to respond to requests for small quantities and a wide variety of products.
Our high capability of production control is supported by the fact that we have received continuous contracts from global leading companies.
Equipment
Size/Capacity
Installations
Vendor/Description
Features/Characteristics
Powder Manufacturing Equipment
Mixing and Stirring Machinery
4KL 2  Hosokawa Micron
/ Nauta Mixer with Load cell
A batch mixer with a screw that rotates alongside the inner wall of the inverted cone shaped tank.
The most widely used powder mixing machine in the world with the following features:
- Mixes quick and efficiently with low power requirements
- Minimum damage to the powder
- Easy discharge of product with small amount of residue
- Easy to wash making it capable to handle a wide variety of products
2KL 3 Hosokawa Micron
/ Nauta Mixer with Load cell
2KL 1 EarthTechnica / High Speed Mixer
Versatile equipment for everything from high-speed mixing and agitation to granulation of powder materials.
0.3KL 1 Ribbon Mixers
Mixer for shearing and circulating mixing.
Powder Filling Equipment
Powder Filling Machinery
15-80RPM 5g-1500g
3 Tokyo Automatic Machinery Works
/ Auger style
A longitudinal screw in the center of the cone-shaped hopper rotates to discharge a fixed amount of powder. Auger has the following features:
- Quantification through pulsation-free powder discharge
- Agitator blades in the hopper prevent powder clogging and stabilize the screw filling rate.
5-30RPM 1Kg-2.5Kg
1 Toyo Machinery
/ Auger style with Load cell
5-80RPM 50g-10Kg
2 Technica / Auger style
Powder Packaging Equipment
Packaging Machinery
70RPM
1 Toyo Jidoki
/ 2 with 6 Load cell type weight checker
- For standing pouch
Automatic packaging machine with automatic bag feeding, lot printing and heat sealing functions. All post-processes are equipped with metal detectors, individual weight checkers and case checkers.
30RPM
1 Toyo Jidoki
/ 2 with Load cell type weight cheker
- For standing pouch with zipper
30RPM
2 General Packer / For gusset bags

Filling and Ancillary Equipment

We have a total of six mixing tanks with a variety of sizes and functions including jacketed tanks that can be heated or cooled, and special tanks that can agitate and mix up to 50,000 CPS. *CPS (centipoise) - a scale for viscosity
By selecting equipment that best fits the product specifications and required quantities, we are able to produce at optimal cost.
Production control accurate to customers' specifications are provided from filling, packing and until final product is shipped.

Other Equipment

All areas are kept clean, and each process is equipped with dust collection equipment. Automatic racks are installed to ensure FIFO of products.
We recognize safety and health management as a part of quality management, and convinced that continuation of stable and accident-free business will benefit our customers.
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Automatic racks
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AEROVEYOR
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